Process equipment
Principal machines and equipment
-
- Setting up a measuring programme
CAD/CAM
| Design |
- Pro Engineer - Windchill database |
| Injection moulding simulation | - Moldflow |
| Milling simulation | - Vericut |
| CAM wire eroding | - Peps |
| CAM electrodes | - Pro Engineer |
| CAM steel |
- Coscom 3D - Production data management |
Chameleon ZK Robot System production line
| Systems connected |
- Roders RXP600DSH milling machine - Roders RXP500DS milling machine - 2 ZK700 Genius vertical eroding machines - 2 loading stations - Zeiss Eclipse measuring machine - Transclean washing station - Reversing station |
| 9 magazine cabinets | - 168 x HSK50E
- 136 x HSK40 - 540 x Erowa ITS50 - 20 x Erowa Power Chuck 148 - 18 x Partool 450x400 pallets - 36 x Partool 318x318 pallets |
| Overall length | - 23m |
| Number of identification chips | - 6,300 chips |
Metrology
| Zeiss Accura |
- Measuring probe - Travelling paths: 900mm x 1,400mm x 800mm |
| Zeiss UMM 850 | - Measuring probe |
| Zeiss Eclipse | Link to Chameleon Robot System |
| Zeiss Vista | |
| Zeiss Contourrecord | - Contour measuring device |
| Software | - Calypso
- Holos |
| 2 x Vision Messdynascope „5D“ | - 3 optical system |
| Werth Video-Check-IP-800 3D CNC | - 9x zoom optics
- Laser - Mechanical sensors |
| Mahr H1 | - Surface measuring equipment |
Milling
| Röders RXP600DSH |
- 5 axes - Spindle speed 30,000 1/min with IKZ - Tool store: 178 x HSK50E - M&H measuring sensor - Tool measuring laser - Link to Chameleon Robot System |
| Röders RXP500DS |
- 5 axes - Spindle speed 42,000 1/min - Tool store: 178 x HSK40E - Graphite extraction - M&H measuring sensor - Tool measuring laser - Link to Chameleon Robot System |
| Deckel DMC60U |
- 5 axes - Spindle speed 18,000 1/min with IKZ - HSK63A 120x tool changer - RS4 6x pallet station - Laser tool measurement - Mechanical measuring sensor |
| Deckel DC70 | |
| Deckel DMC63V |
Eroding
| 2x Zimmer und Kreim ZK700 Genius vertical eroding machines | - - Link to Chameleon Robot System |
| Zimmer und Kreim ZK850 vertical eroding machine |
- 140x electrode changer - 6x pallet changer - Job manager with chip system |
| Charmilles Robofil 4030 SI | |
| Charmilles Robofil 6030 SI-TW | - TwinWire |
| Charmilles Robofil 240cc | - With articulated-arm robot |
| Heun S-26 | - Starting-hole drilling |
| Hirschmann spindle and 4th axis | - Erosive wire polishing |
Mould-making
| Fisa ultrasonic cleaning equipment for cooling water passages, with application of protective coating | - Cleaning and maintenance of injection moulding tools |
|
Technical centre for tool sampling - Arburg 320C (50t) - Arburg 520C (200t) |
- Position-controlled screw - 4 hydraulic core pullers - 2 pneumatic core pullers - Granular drying and measurement - Hot-runner control units - Kistler internal pressure monitor |
| Gildemeister CTX400 | - Lathe turning up to 260mm Ø |
| 3 x Elb Juwel
Elb P6 |
- Flat polishing, with automatic balance of polishing disc |
