Mould-making
A new point of view - Quality
through consulting, design, assembly, sampling measurement, Service
- Final tool assembly
- Injection moulding with insertt
- Final assembly of tools
Our specific strengths:
- Technical components with stringent measurement specifications
- Insert components and technology, connectors, rotary table tools
- Rapid redimensioning (correction loops)
- Injection moulding tool weights < 1.5 t
We can advise you on product design
Our experienced designers and process engineers can advise you on feasibility even if a new product is still at the development stage. Other consultation areas include:- Automation
- Design of tool suites
- Minimising set-up times
- Clamping units for rotary table tools
- Tool maintenance
- Shelving systems for injection moulding tools
- Make the most of our many years of experience.
We design your injection moulding tools
With our high-performance CAD systems, we can undertake complete tool design starting from customer product drawings. Our experienced designers will discuss the critical design issues with you and can also make suggestions at the product development stage.We carry out injection moulding tool maintenance
We service your moulds to ensure longevity and consistency of high moulding quality. Our ultrasonic cleaning equipment removes even the smallest impurities from concealed mould areas. After this, a resin-free protective coating is applied.We repair your moulding tools
Every moulding tool is liable to wear, and will need repair from time to time. We can perform this task for you. Even tools of outside origin or without diagrams or documentation can be repaired without difficulty – and returned to you in the shortest possible time.We train your staff
As an additional means of ensuring the optimum life-span of your injection moulding tools and trouble-free production at your plant, we can train your staff in tool technology and injection moulding procedures.We can implement start-up routines – even abroad
Our technicians match moulds accurately to your machines and carry out the start-up procedure, so that series production can begin without delay.We’re here to help!
A 24-hour telephone hotline is your guarantee that you can contact a service technician who is fully trained in mould-making and injection moulding practice at any time. Assistance has to be there when it’s needed – even at an inconvenient time! Call outs on a Sunday or public holiday, or during the night shift – no problem for us!We deliver quickly and punctually
Our team of three in-house drivers collects and delivers tools by the quickest possible route – to save time and prevent your deliveries from falling behind.Fast, accurate redimensioning
Close cooperation between our technical centre and metrology laboratory means that your injection moulding tools can be redimensioned or adjusted without delay. By applying correction loops for dimensional and pattern improvements, we can make your tools ready for series production use within a very short time.Overview of services
| Mould-making | ||
|---|---|---|
| Plastic injection moulding tools up to 800 x 800mm in size and a max. of 1.5 t in weight | ||
| Hot-runner and cold-runner technologies | ||
| Multi-component tools, two-component tools | ||
| Rotary table tools for insert technology | ||
| Multi-cavity tools | ||
| Service | ||
| Initial sample test reports | ||
| Training (tool assembly, care, cleaning, setting up, injection moulding machine adjustment) | ||
| Start-up (domestic and abroad) | ||
| Maintenance, including on-site | ||
| Tool production sampling | ||
| Injection moulding of short runs and sample components | ||
| CE documentation | ||
| Special features | ||
| Special hot-runner distributors for extremely uniform mould filling | ||
| Water cooling plates for contour-following cooling | ||
| Moving inserts and cores with controlledtemperature water flow | ||
| Air-cushion technology for tool transportation | ||
| Clamping units for tool families | ||
| Quick-clamping screws | ||
| Quick-change system for inserts from mould parting level | ||
Process equipment
| Fisa ultrasonic cleaning equipment for cooling water passages, with application of protective coating | - Cleaning and maintenance of injection moulding tools |
|
Technical centre for tool sampling - Arburg 320C (50t) - Arburg 520C (200t) |
- Position-controlled screw - 4 hydraulic core pullers - 2 pneumatic core pullers - Granular drying and measurement - Hot-runner control units - Kistler internal pressure monitor |
| Gildemeister CTX400 | - Lathe turning up to 260mm Ø |
| 3 x Elb Juwel
Elb P6 |
- Flat polishing, with automatic balance of polishing disc |
